Vehicle Frame Plate Punching Servo Feeding CNC Punching Machine 25 Modules
Product Introduction:
Our company has engineered and developed an advanced, high-performance automated sheet metal processing system, meticulously optimized for the punching of high-strength automotive longitudinal beams. This production line is specifically designed to accommodate ultra-wide and ultra-thick longitudinal beams, typically utilized in specialized vehicles, including mining trucks and other heavy-duty machinery.
Main technical parameters:
| No. |
Name |
Value |
| 1 |
Nominal force |
1200KN |
| 2 |
Processing plate size and range |
| 3 |
Length |
4000～8000mm |
| Width |
200～550mm |
| Thickness |
3～6mm |
| Incoming sheet material sickle bending |
≤7mm/10m |
| X-axis sheet unevenness |
≤10mm/1000mm ,≤20mm/8000mm |
| Y-axis sheet unevenness |
5mm |
| Sheet warping |
≤50mm |
| Sheet material mechanical properties |
σb=510～850N/mm2 |
| 4 |
Max. Punching diameter |
φ60mm |
| 5 |
Number of modules |
25 |
| 6 |
Max. speed |
| X-axis |
Max=50m/min |
| Y-axis |
Max=30m/min |
| 7 |
Processing accuracy |
| X-axis |
±0.25/600mm ,±0.50 / 3000mm,±0.7 / 8000 mm |
| Y-axis |
±0.2 mm / 600 mm |
| 8 |
Processing method |
Filtration |
| 9 |
Reference |
The X-axis is along the length of the plate, and the X-coordinate of the hole is based on the end of the plate; the Y-axis is the width of the plate, and the reference is the center line.
|
| 11 |
Operating mode |
Manual, automatic |
Product Features
1. The control system is fully integrated with the SIEMENS 828D CNC system, coupled with servo motor-driven feeding mechanisms. This arrangement ensures exceptional operational efficiency while maintaining consistent accuracy during the processing of each individual workpiece.
2. A servo-driven central alignment system is integrated into the feeding support roller, facilitating the efficient processing of plates with varying cross-sectional shapes and compensating for height variations ranging from 0 to 200mm.
3. The system is designed to accommodate up to 25 molds of varying diameters, enabling a fast and user-friendly mold installation process.
4. The loading, punching, and unloading of plates are fully automated, significantly minimizing labor demands and enhancing overall operational efficiency.
5. Waste materials are automatically expelled and collected, ensuring a seamless and efficient production process.
6. The automated programming software enables direct import of graphics from AUTOCAD or .DXF files generated by other CAD software. With its user-friendly human-machine interface, it simplifies the automatic creation of machine tool processing programs, thereby reducing processing time and minimizing the risk of errors.
The exhibition showcases a meticulously selected array of finished longitudinal beam samples produced by this production line, featuring a range of specifications utilized in mining trucks and specialized vehicles. These samples effectively illustrate the precision of hole placement, the quality of punched edges, and the overall structural integrity, offering clients and inspectors a clear visual representation of the equipment's machining capabilities.
This machine is a cutting-edge, specialized unit purpose-built for punching operations on flat longitudinal beams in the automotive industry. It is primarily designed for processing the primary beams of trucks and specialized vehicles, ensuring precise hole formation to meet the structural assembly requirements of these heavy-duty, custom-engineered automotive load-bearing components.
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